Turnkey Plant for Cane Sugar Production
Higher Sugar Recovery. Lower Energy Consumption. Reliable Production.
Integrated Cane Sugar Processing Solutions | 1,000–24,000 TCD
Global sugar demand continues to be supported by food and beverage consumption, while sugar producers face increasing pressure from energy costs, seasonal raw material availability, labor requirements and environmental regulations.
For cane sugar mills, profitability depends on more than crushing capacity. Every percentage point of sugar loss, every hour of unplanned downtime and every ton of unnecessary steam consumption can affect the economics of an entire crushing season.
Myande provides turnkey cane sugar production plants with cane crushing capacities from 1,000 to 24,000 tons per day (TCD), integrating process engineering, equipment manufacturing, energy optimization, automation and project execution.
From cane preparation and juice extraction to evaporation, crystallization and sugar drying, we help customers develop efficient, reliable production facilities tailored to their raw materials, product specifications and operating conditions.
Also interested in beet sugar production? Explore our turnkey solutions for beet sugar processing →
Complete Cane Sugar Production Process
1. Cane Preparation & Juice Extraction
Sugarcane is prepared and processed through the selected extraction system to recover sucrose-rich juice while minimizing sugar losses in bagasse.
2. Juice Clarification
Suspended solids and non-sugar impurities are removed through controlled treatment and clarification, preparing clean juice for efficient downstream processing.
3. MVR or Multi-Effect Evaporation
Clarified juice is concentrated into syrup through an integrated evaporation system designed to optimize vapor utilization and reduce fresh steam demand.
4. Vacuum Crystallization
Concentrated syrup is processed under controlled vacuum, temperature and supersaturation conditions to promote consistent sucrose crystal growth.
5. Centrifugal Separation
Sugar crystals are separated from mother liquor using centrifugal equipment, with process conditions optimized for the required sugar quality and recovery.
6. Sugar Drying, Cooling & Handling
Separated sugar is dried, cooled and transferred to storage or packaging under controlled conditions to maintain product quality.
Reduce Steam Consumption Through Integrated Energy Design
Evaporation and crystallization are major thermal-energy consumers in cane sugar production.
When these processes are designed independently, valuable secondary vapor and recoverable heat may be underutilized.
Myande develops integrated steam and heat balances across the sugar production line, with opportunities including:
MVR or Multi-Effect Evaporation
Reuse vapor across evaporation stages to reduce the demand for live steam.
Vapor and Heat Recovery
Evaluate secondary vapor utilization, condensate recovery and suitable vapor recompression applications according to plant conditions.
Bagasse Energy Integration
Coordinate sugar processing requirements with available bagasse-based steam and power systems where included in the project scope.
Plant-Wide Utility Optimization
Match process heat requirements with the available steam pressure levels and utility infrastructure.
New Cane Sugar Plants & Existing Mill Modernization
Whether developing a greenfield sugar mill or upgrading an operating facility, the engineering priorities should begin with actual production constraints.
For new projects, Myande can support capacity planning, process selection, plant layout, utility integration and equipment coordination.
For existing facilities, potential improvement areas include:
- Juice extraction efficiency
- Evaporator capacity and steam consumption
- Crystallization performance
- Process bottlenecks
- Automation and instrumentation
- Energy recovery and utility integration
Our engineers evaluate existing equipment and operating data before recommending modifications or additional process capacity.
Why Choose Myande for Cane Sugar Engineering?
Complete Process Integration
Engineering coordination from cane preparation and extraction to finished sugar handling.
Energy-Efficient Design
Plant-wide steam and heat integration to improve energy performance.
Intelligent Automation
Integrated monitoring and control of critical production parameters.
Advanced Equipment Manufacturing
Equipment manufacturing supported by Myande's quality management and engineering capabilities.
Turnkey Project Services
Project planning, process design, 3D engineering, equipment manufacturing, installation and commissioning guidance, operator training and after-sales support.
They trust and choose Myande
More than 1,600 complete plants have been supplied under Myande’s name in over 80 countries since 2003.
Behind every successful project is a great team. Our team is comprised of skilled individuals that share one common goal – Help our clients succeed.
What can we do for you?
We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.
Solution Tailored to Your Needs
General Layout Plan
With a land prepared, the next thing you should consider is planning the general layout, which is a crucial foundation of a sustainable and cost-effective manufacturing.
Turn to us for help and we will present you the design for your plant by considering water, steam, electricity supply and etc.
Process Design
Combining our engineering expertise, industry know-how and practical skills with your knowledge, we provide the optimized and customized process design for your plant.
3D Plant Design
On the basis of plant layout design, combined with real situation, we can design a three-dimensional model of the entire plant. All the equipment, piping and instruments, any detail can be shown in the model, not only allowing you to have an intuitive understanding of the plant, but also providing overall information support for plant construction, equipment installation and future expansion.
Automatic Control System
We offer economical and most effective process automation solutions for the entire production line. Our RES automatic control system is developed based on PLC/DCS system.
Data Integration
From the perspective of the overall operation of the factory, Myande intelligent data integration management system collects basic data from raw grain procurement, warehousing, processing, inventory, sales and logistics, relying on the interconnection network system of each workshop. It provides real-time, accurate and traceable data reports for the current storage, processing and shipping.
Equipment Manufacturing
We owns in-house manufacture base of more than 130,000㎡ integrating R&D, production, project management which represents advanced engineering capability in the industry.
Installation and Commissioning
After finishing the installation of all machines, we offer on-site commissioning service to ensure compatible functioning.
Every move of the machine needs strong technical support from our experienced engineers. The only principle is that you can start manufacturing right after the commissioning.
Training and After-sales Service
Myande 360° Service Portfolio covers all your needs throughout the life cycle of your project. By minimizing your total cost of ownership, we help you stay ahead of the competition.
About Myande
Myande Group is a globally leading supplier of complete plants, equipment, and services for Oils & Fats, Starch & Derivatives, Fermentation, Evaporation & Crystallization, Material Storage and Handling and Smart Factory industries.
Myande Group currently has 1,600+ employees including 800 technical staff and 800 manufacturing workers. More than 1,600 complete plants have been supplied under Myande’s name in over 80 countries since 2003.
World-leading manufacturing base
In-house manufacture base of more than 130,000㎡ that integrates R&D, production, and project management, representing world-class engineering capability in the industry.
No Compromise on Quality
We are highly committed to Quality Assurance.
Our facilities and processes adhere to the highest local and international industry standards and certifications and are audited regularly for compliance.
With a global quality management system, we ensure that our customers all over the world receive high-quality, reliable products and solutions. We are well aware that our equipment have to function safely and efficiently for decades.
To effectively carry on the spirit of artisanship, improve the overall quality of front-line employees, we hold the “Workmanship Skills Competition" every year.
Certificates & Patents
At Myande, innovation is the result of the total process of developing an idea into a product or a new way of working which adds value to the business.
Over 600 registered patents and utility models demonstrate the company's innovation potential.
Our Global Presence
We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.
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Related Products
Lifecycle Service
Technical expertise and innovative products form the basis of your success. But we offer you even more: our extensive range of services gives you optimum support for your requirements and objectives in the long term.
Myande News & Insights
2,000TPD Rapeseed Crushing Plant Launched
Recently, a 2,000 t/d rapeseed crushing plant built by Myande Group for Daodaoquan Grain and Oil Co., Ltd. started operation successfully and started to yield qualified rapeseed oil and meal. Daodaoquan Grain and Oil Co., Ltd. is a comprehensive oil processing enterprise integrating production, scientific research, trade, warehousing and logistics of edible vegetable oil and its related by-products. This new rapeseed crushing plant incorporates a wide range of Myande core equipment possessing independent intellectual property rights, including the E-type extractor, hydraulic flaker, DTDC, conditioner, and other key equipment. To achieve flexible material incoming and discharging, Myande CCJL series sweep auger and CQJL series reclaimer are used. In addition, advanced energy-saving technology, negative pressure draining technology and intelligent safety technology are used to ensure the stable operation of the entire production line and excellent product index. With the concept of "creating the best performance for our customers", Myande cooperates with DaoDaoQuan to build a modern, energy-efficient, and environmentally friendly factory.
600,000 T/A Wheat Starch Deep Processing Project Successfully Launched
Recently, the 1st phase of Henan Hanyong's 600,000 tons (annual output) wheat starch deep processing project, designed by and installed under the guidance of Myande, has been smoothly commissioned, and contract for the 2nd phase was signed with Myande, marking the further extension of the domestic wheat deep processing industry chain. Henan Hanyong Biotechnology Co., Ltd. is one of the leading enterprises in agricultural industrialization of Henan province. It mainly produces edible alcohol with strong competitiveness and a high reputation in the market. Starch deep processing is one of Myande’s important business segments. After years of technology and experience accumulation in the field of starch deep processing, Myande has formed a complete set of production design system with a high degree of automation, stable operation and high product quality. In recent years, Myande has successfully established long-term strategic cooperative relations with multiple famous domestic and international enterprises. Combining with Hanyong's own industrial advantages, after in-depth research, efficient communication and repeated demonstrations, Myande has designed a set of production plan (as shown in the following figure) specially for the customer, and it can not only produce gluten and wheat starch, but also make better use of the mixed nutrient solution of process water and pentosan to produce alcohol, which will bring considerable economic benefits. The 1st phase project is a 500tpd wheat flour processing project, including a 3tpd gluten drying system and a 12tpd starch drying system. From beginning to end, the whole project lasted for 10 months. During the whole implementation process, from the plant layout planning, process design, intelligent automation design in the early stage, project service in the mid-term, to the installation, commissioning and training in the post stage, Myande’s rigorous, attentive and efficient one-stop service has won the unanimous praise of Hanyong. Through the joint efforts of Myande and Hanyong employees, a brand-new starch deep processing production line was successfully commissioned and started running smoothly, and all indicators were superior to the technical level of the same industry. In view of the pleasant cooperation in the 1st phase, Hanyong decided to cooperate with Myande again to expand its wheat starch deep processing output, and signed the 2nd phase project with Myande resolutely, namely 5t/d gluten drying system and 20t/h starch drying system. After which, Hanyong will become a high-quality gluten high-value conversion base with "the largest scale, the best environment protection and the highest level of research and development" in the industry in Asia.
Myande Awards 2022 “Spring Sunshine” Scholarship
In order to motivate employees' children to study hard and to enhance employees’ sense of belonging and happiness, on August 19, Myande held 2022 Myande Spring Sunshine Education Scholarship ceremony. Mr. Wangmu, vice chairman and Mr. Mao Weijiang, director in charge of manufacturing, participated in this ceremony and on behalf of the company presented scholarship stipends to children of Myande employees who are enrolled by four-year universities this year. In his speech, Mr. Wang highlighted that Spring Sunshine Scholarship is one of several company welfare benefits. It represents the company’s vision of moving forward with its employees and creating a better future together, and it reflects the company's care for the education of its employees' children and its high sense of social responsibility.
FAQ
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What should I evaluate before investing in a cane sugar production plant?
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Start with local cane availability, expected crushing-season length, cane quality, target sugar grades, utility costs, and by-product utilization opportunities.
A cane sugar plant should be evaluated as an integrated system covering cane preparation, juice extraction, clarification, evaporation, crystallization, centrifugation, drying, and energy generation.
Key investment indicators include sugar recovery, steam consumption, electricity balance, plant availability, water consumption, and revenue from molasses and bagasse.
The objective is to maximize the value recovered from each ton of sugarcane over the entire crushing season.
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How can a cane sugar plant maximize sugar recovery from each ton of sugarcane?
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Overall sugar recovery depends on efficient juice extraction and minimizing losses throughout clarification, evaporation, crystallization, and final molasses handling.
High extraction efficiency alone does not guarantee high finished-sugar recovery if significant sucrose is lost in downstream operations.
A well-designed plant should monitor sucrose losses in bagasse, filter cake, process streams, and final molasses while optimizing the complete material balance.
The most meaningful KPI is the quantity of qualified, saleable sugar recovered from each ton of cane, adjusted for incoming cane quality.
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How can a sugar mill maintain stable capacity during a short crushing season?
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Crushing-season reliability is critical because lost operating hours cannot always be recovered after the harvest period.
A reliable plant requires coordinated equipment sizing, stable material flow, appropriate redundancy, preventive maintenance, and automation across cane handling, extraction, juice treatment, evaporation, and crystallization.
Equipment accessibility, spare-parts planning, and maintenance requirements should be considered during engineering.
The objective is to maintain high seasonal availability and consistent cane throughput while minimizing unplanned shutdowns and production losses.
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How can evaporation and heat integration reduce steam consumption in cane sugar production?
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Evaporation is one of the largest thermal-energy consumers in a sugar factory.
Energy efficiency can be improved through multiple-effect evaporation, optimized vapor bleeding, condensate recovery, heat exchange, and integration with crystallization and the plant steam system.
Myande's evaporation and thermal engineering capabilities can support the optimization of heat utilization across the complete process.
The objective is to reduce fresh steam demand while maintaining stable evaporation capacity and sugar quality.
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Why is crystallization system design critical to sugar yield and quality?
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Crystallization directly affects sugar recovery, crystal size distribution, centrifugation performance, and final product consistency.
Poor control of supersaturation, seeding, temperature, and residence time can produce excessive fines, uneven crystals, or unnecessary sucrose losses in mother liquor.
A well-designed crystallization system should optimize crystal growth, massecuite handling, sugar recovery, and downstream centrifugation.
Myande integrates evaporation and crystallization engineering to help improve product consistency and overall process efficiency.
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How can a sugar factory improve product quality and crystal consistency?
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Consistent sugar quality depends on stable juice clarification, controlled evaporation, crystallization, centrifugation, drying, and product handling.
Critical product indicators may include polarization, color, moisture, ash, crystal size distribution, and other market-specific specifications.
Integrated process control helps reduce variation in syrup concentration, crystal growth, separation, and final drying.
The production line should therefore be designed around the target sugar grade and customer specifications rather than nominal sugar output alone.
A sugar factory operates as a continuous chain in which disturbances in one section can affect the entire production line.
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How can automation improve sugar mill efficiency and crushing-season reliability?
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Integrated automation can coordinate cane feeding, extraction, juice clarification, evaporation, crystallization, centrifugation, and utilities.
Real-time monitoring of material flows, process conditions, energy consumption, and production losses helps operators identify bottlenecks and respond more quickly to abnormalities.
The objective is to improve plant availability, stable throughput, sugar recovery, and operating efficiency throughout the crushing season.
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What should I compare when selecting a cane sugar turnkey plant supplier?
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Do not compare suppliers only by daily crushing capacity or initial equipment price.
Request comparable technical and economic indicators covering:
- Cane preparation and extraction performance
- Overall sugar recovery
- Sucrose losses in bagasse and final molasses
- Steam and electricity consumption
- Evaporation and crystallization performance
- Finished sugar quality and consistency
- Seasonal plant availability
- Fresh-water consumption and wastewater generation
- Bagasse energy utilization
- Automation and maintenance requirements
- Industrial references and commissioning support
The key question is: How much qualified sugar and co-product value can the complete plant recover from each ton of cane, with what energy consumption and seasonal operating reliability?
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