Turnkey Plant for Beet Sugar Production
Recover More Sugar. Use Less Energy. Make Every Processing Day Count.
Integrated Beet Sugar Processing Solutions | 3,000–16,000 TPD
Beet sugar remains an important part of the global sugar supply, particularly in Europe and Central Asia. For producers, however, profitability is increasingly influenced by rising energy costs, variable beet quality, environmental requirements and the need to maximize production during a limited processing campaign.
Unlike year-round manufacturing operations, a beet sugar factory must process a seasonal crop efficiently before raw material quality deteriorates. Sugar losses during beet handling, inefficient diffusion, excessive steam consumption or unexpected downtime can quickly affect the economics of the entire campaign.
Myande provides turnkey beet sugar production plants with beet processing capacities from 3,000 to 16,000 tons per day (TPD).
Our integrated solutions cover beet handling, washing, slicing, diffusion, juice purification, evaporation, crystallization, centrifugal separation, sugar drying and by-product processing.
With more than 23 years of experience in industrial process engineering and equipment manufacturing, Myande helps customers develop reliable, energy-efficient sugar factories tailored to local beet characteristics, product requirements and utility conditions.
Looking for solutions in cane sugar manufacturing? Discover our cane sugar turnkey projects →
Proven Technology. Optimized Process.
1. Raw Beet Reception & Cleaning – Robust systems ensure minimal loss and high throughput
2. Diffusion Extraction – Continuous countercurrent systems maximize sugar yield
3. Juice Purification – Advanced lime-carbonation and filtration ensure juice clarity
4. Evaporation & Crystallization – Multi-effect evaporators and vacuum pans reduce energy use
5. Centrifugation & Drying – Efficient separation and moisture control for refined sugar
6. Packaging & Storage – Fully automated packaging and hygienic handling
7. By-product Processing – Pulp drying systems and molasses handling to boost profitability
Lower Steam Consumption with Integrated Energy Design
Evaporation and crystallization are major consumers of thermal energy in beet sugar production. Beet pulp drying can create additional energy demand when dried pulp is part of the product portfolio.
Myande evaluates steam, secondary vapor, condensate and process heat as one integrated energy system.
Multi-Effect Evaporation
Secondary vapor is reused across evaporation stages to reduce fresh steam consumption.
Heat & Condensate Recovery
Recoverable heat and condensate are incorporated into the plant utility balance wherever technically and economically appropriate.
Vapor Recompression Opportunities
Mechanical or thermal vapor recompression can be evaluated for suitable process sections based on the overall energy balance.
Beet Pulp Energy Integration
Where pulp drying is included, its energy demand is considered alongside evaporation, crystallization and available plant utilities.
New Beet Sugar Plants & Existing Factory Modernization
For greenfield projects, Myande can support process selection, capacity planning, plant layout, equipment integration and utility design.
For existing beet sugar factories, our engineers can evaluate opportunities to improve:
- Beet handling and slicing efficiency
- Diffusion performance
- Juice purification and filtration
- Evaporator capacity and steam consumption
- Crystallization and sugar recovery
- Beet pulp processing
- Automation and process monitoring
Retrofit recommendations are developed around existing equipment, operating data and project objectives.
Why Choose Myande for Beet Sugar Engineering?
Integrated Process Engineering
Coordinated design across beet preparation, diffusion, purification, evaporation, crystallization and product handling.
Energy Optimization
Plant-wide material and heat balances developed to improve energy utilization.
Advanced Manufacturing
Equipment manufacturing supported by systematic quality management and engineering capabilities.
Intelligent Automation
Integrated instrumentation and process control to support stable, efficient production.
Complete Project Services
Project planning, process design, 3D engineering, equipment manufacturing, installation and commissioning guidance, training and after-sales support.
Myande combines these capabilities to reduce multi-vendor coordination complexity and support more consistent project execution.
They trust and choose Myande
More than 1,600 complete plants have been supplied under Myande’s name in over 80 countries since 2003.
Behind every successful project is a great team. Our team is comprised of skilled individuals that share one common goal – Help our clients succeed.
What can we do for you?
We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.
Solution Tailored to Your Needs
General Layout Plan
With a land prepared, the next thing you should consider is planning the general layout, which is a crucial foundation of a sustainable and cost-effective manufacturing.
Turn to us for help and we will present you the design for your plant by considering water, steam, electricity supply and etc.
Process Design
Combining our engineering expertise, industry know-how and practical skills with your knowledge, we provide the optimized and customized process design for your plant.
3D Plant Design
On the basis of plant layout design, combined with real situation, we can design a three-dimensional model of the entire plant. All the equipment, piping and instruments, any detail can be shown in the model, not only allowing you to have an intuitive understanding of the plant, but also providing overall information support for plant construction, equipment installation and future expansion.
Automatic Control System
We offer economical and most effective process automation solutions for the entire production line. Our RES automatic control system is developed based on PLC/DCS system.
Data Integration
From the perspective of the overall operation of the factory, Myande intelligent data integration management system collects basic data from raw grain procurement, warehousing, processing, inventory, sales and logistics, relying on the interconnection network system of each workshop. It provides real-time, accurate and traceable data reports for the current storage, processing and shipping.
Equipment Manufacturing
We owns in-house manufacture base of more than 130,000㎡ integrating R&D, production, project management which represents advanced engineering capability in the industry.
Installation and Commissioning
After finishing the installation of all machines, we offer on-site commissioning service to ensure compatible functioning.
Every move of the machine needs strong technical support from our experienced engineers. The only principle is that you can start manufacturing right after the commissioning.
Training and After-sales Service
Myande 360° Service Portfolio covers all your needs throughout the life cycle of your project. By minimizing your total cost of ownership, we help you stay ahead of the competition.
About Myande
Myande Group is a globally leading supplier of complete plants, equipment, and services for Oils & Fats, Starch & Derivatives, Fermentation, Evaporation & Crystallization, Material Storage and Handling and Smart Factory industries.
Myande Group currently has 1,600+ employees including 800 technical staff and 800 manufacturing workers. More than 1,600 complete plants have been supplied under Myande’s name in over 80 countries since 2003.
World-leading manufacturing base
In-house manufacture base of more than 130,000㎡ that integrates R&D, production, and project management, representing world-class engineering capability in the industry.
No Compromise on Quality
We are highly committed to Quality Assurance.
Our facilities and processes adhere to the highest local and international industry standards and certifications and are audited regularly for compliance.
With a global quality management system, we ensure that our customers all over the world receive high-quality, reliable products and solutions. We are well aware that our equipment have to function safely and efficiently for decades.
To effectively carry on the spirit of artisanship, improve the overall quality of front-line employees, we hold the “Workmanship Skills Competition" every year.
Certificates & Patents
At Myande, innovation is the result of the total process of developing an idea into a product or a new way of working which adds value to the business.
Over 600 registered patents and utility models demonstrate the company's innovation potential.
Our Global Presence
We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.
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Lifecycle Service
Technical expertise and innovative products form the basis of your success. But we offer you even more: our extensive range of services gives you optimum support for your requirements and objectives in the long term.
Myande News & Insights
2,000TPD Rapeseed Crushing Plant Launched
Recently, a 2,000 t/d rapeseed crushing plant built by Myande Group for Daodaoquan Grain and Oil Co., Ltd. started operation successfully and started to yield qualified rapeseed oil and meal. Daodaoquan Grain and Oil Co., Ltd. is a comprehensive oil processing enterprise integrating production, scientific research, trade, warehousing and logistics of edible vegetable oil and its related by-products. This new rapeseed crushing plant incorporates a wide range of Myande core equipment possessing independent intellectual property rights, including the E-type extractor, hydraulic flaker, DTDC, conditioner, and other key equipment. To achieve flexible material incoming and discharging, Myande CCJL series sweep auger and CQJL series reclaimer are used. In addition, advanced energy-saving technology, negative pressure draining technology and intelligent safety technology are used to ensure the stable operation of the entire production line and excellent product index. With the concept of "creating the best performance for our customers", Myande cooperates with DaoDaoQuan to build a modern, energy-efficient, and environmentally friendly factory.
600,000 T/A Wheat Starch Deep Processing Project Successfully Launched
Recently, the 1st phase of Henan Hanyong's 600,000 tons (annual output) wheat starch deep processing project, designed by and installed under the guidance of Myande, has been smoothly commissioned, and contract for the 2nd phase was signed with Myande, marking the further extension of the domestic wheat deep processing industry chain. Henan Hanyong Biotechnology Co., Ltd. is one of the leading enterprises in agricultural industrialization of Henan province. It mainly produces edible alcohol with strong competitiveness and a high reputation in the market. Starch deep processing is one of Myande’s important business segments. After years of technology and experience accumulation in the field of starch deep processing, Myande has formed a complete set of production design system with a high degree of automation, stable operation and high product quality. In recent years, Myande has successfully established long-term strategic cooperative relations with multiple famous domestic and international enterprises. Combining with Hanyong's own industrial advantages, after in-depth research, efficient communication and repeated demonstrations, Myande has designed a set of production plan (as shown in the following figure) specially for the customer, and it can not only produce gluten and wheat starch, but also make better use of the mixed nutrient solution of process water and pentosan to produce alcohol, which will bring considerable economic benefits. The 1st phase project is a 500tpd wheat flour processing project, including a 3tpd gluten drying system and a 12tpd starch drying system. From beginning to end, the whole project lasted for 10 months. During the whole implementation process, from the plant layout planning, process design, intelligent automation design in the early stage, project service in the mid-term, to the installation, commissioning and training in the post stage, Myande’s rigorous, attentive and efficient one-stop service has won the unanimous praise of Hanyong. Through the joint efforts of Myande and Hanyong employees, a brand-new starch deep processing production line was successfully commissioned and started running smoothly, and all indicators were superior to the technical level of the same industry. In view of the pleasant cooperation in the 1st phase, Hanyong decided to cooperate with Myande again to expand its wheat starch deep processing output, and signed the 2nd phase project with Myande resolutely, namely 5t/d gluten drying system and 20t/h starch drying system. After which, Hanyong will become a high-quality gluten high-value conversion base with "the largest scale, the best environment protection and the highest level of research and development" in the industry in Asia.
Myande Awards 2022 “Spring Sunshine” Scholarship
In order to motivate employees' children to study hard and to enhance employees’ sense of belonging and happiness, on August 19, Myande held 2022 Myande Spring Sunshine Education Scholarship ceremony. Mr. Wangmu, vice chairman and Mr. Mao Weijiang, director in charge of manufacturing, participated in this ceremony and on behalf of the company presented scholarship stipends to children of Myande employees who are enrolled by four-year universities this year. In his speech, Mr. Wang highlighted that Spring Sunshine Scholarship is one of several company welfare benefits. It represents the company’s vision of moving forward with its employees and creating a better future together, and it reflects the company's care for the education of its employees' children and its high sense of social responsibility.
FAQ
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What should I evaluate before investing in a beet sugar production plant?
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Start with regional sugar beet availability, expected campaign duration, beet sugar content, raw material storage conditions, target sugar specifications, energy prices, and by-product markets.
A beet sugar plant should be evaluated as an integrated system covering beet reception, washing, slicing, diffusion, juice purification, evaporation, crystallization, centrifugation, drying, and utilities.
Key investment indicators include overall sugar recovery, energy consumption, plant availability, chemical consumption, water use, and beet pulp utilization.
The objective is to maximize qualified sugar and co-product value recovered from each ton of sugar beet throughout the processing campaign.
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How can a beet sugar plant maximize sugar recovery from each ton of sugar beet?
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Overall sugar recovery depends on beet quality, slicing performance, diffusion efficiency, juice purification losses, crystallization, and final molasses handling.
High diffusion extraction alone does not guarantee maximum finished-sugar recovery if sucrose is lost during downstream processing.
A well-designed plant should monitor sugar losses in exhausted beet pulp, carbonation filter cake, process streams, and final molasses.
The most meaningful KPI is qualified sugar recovered per ton of beet, evaluated together with incoming beet sugar content and the complete factory material balance.
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How can evaporation and heat integration reduce steam consumption in beet sugar production?
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Beet sugar factories typically depend on purchased fuel or externally supplied energy, making steam economy a major operating-cost driver.
Energy optimization may include multiple-effect evaporation, vapor bleeding, condensate recovery, heat exchange, and integration with crystallization and pulp drying.
The optimal configuration depends on plant capacity, juice concentration, fuel prices, utility systems, and campaign conditions.
Myande's evaporation and thermal engineering capabilities can support factory-wide heat integration to reduce fresh steam demand while maintaining stable production.
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Why is crystallization system design critical to beet sugar yield and quality?
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Crystallization determines how efficiently sucrose is recovered from concentrated syrup and how consistently the required crystal quality is achieved.
Poor control of supersaturation, seeding, temperature, and massecuite handling may generate excessive fines, uneven crystals, or unnecessary sucrose losses.
A well-designed system should optimize crystal growth, sugar recovery, centrifugation performance, and final product consistency.
Myande integrates evaporation and crystallization engineering to help improve process stability and qualified sugar recovery.
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What should I compare when selecting a beet sugar turnkey plant supplier?
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Do not compare suppliers only by daily beet-processing capacity or initial equipment CAPEX.
Request comparable technical and economic indicators covering:
- Beet preparation and slicing performance
-Diffusion extraction efficiency and pulp sugar losses
- Raw juice concentration and diffusion water consumption
- Lime and CO₂ consumption
- Juice purification and filtration performance
- Overall qualified sugar recovery
- Steam and electricity consumption
- Evaporation and crystallization performance
- Final molasses sugar losses
- Beet pulp pressing and drying efficiency
- Campaign availability and maintenance requirements
- Water consumption and wastewater generation
- Automation, commissioning, and industrial references
The key question is: How much qualified sugar and co-product value can the complete plant recover from each ton of beet, with what energy consumption and campaign reliability?
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